AAC plant system design
Dongyue Machinery Group is one of the most professional manufacture for AAC production line and block making machine . With more than 400 of the AAC production lines all over the world , Dongyue Machinery Group have cooperation with YTONG for the new production technology, production of aerated concrete in all aspects of raw ingredients, production control and other precision cutting its own automatic control system, the pursuit of maximizing equipment life, and always to do everything for outputs best AAC 'product philosophy thus making high-quality aerated concrete products are effectively guaranteed.
After one year study and infer, AAC-CONCEPT Gmbh Germany Dongyue make a technical cooperation agreement in year 2013. the cooperation will include the full set of YTONG Authorize all its drawings, process layout technology to transmit, process recipe debugging, new product development to Dongyue.
AAC Production line Process
1.AAC block raw material process and storage
To make a the rational design of the raw material storage areas, Dongyue improve the material processing method to circumvent the dust noise, solid waste disposal and other problems for workers to create a comfortable working environment
2.weighing and pouring
The material, binder, gypsum and aluminum are respectively called by the corresponding automatic metering metering, high-speed mixer and then stirred within, into gas gun sort after pouring into the mold box. The entire system PLC automated control to ensure accurate and efficient operation of the process.
3.curing and cutting
Smooth static stop control will prevents the embryo to initiate the expansion process of the internal structure of the damage, Dongyue provide six-sided cutting programs, efficient and smooth cutting and turning device to Waste Paper is the core equipment.
4.Aerated and finished products process
After autoclave, brick obtain the final strength and performance. And the new technology for the separate of the finished block can packaging system will not only improve the rate of qualified products, but also solve the problem of separate of the finished products .
1.Whole factory layout process concept’s advancement
a.Making the most of land space , pay attention to the space’s detail design
b.Increase equipment function to simplify process flow , with the process flow’s rationality to avoid the equipment and electric’s complicated control
2.Formula process’s advancement
a.After Balance cost selecting the best raw materials, sand (fly ash ) should be pure according to slurry preparation requirements
b.Eliminate the unstable factors before pouring batching, guarantee the raw material weighing precision and slurry concentration, minimize quality fluctuation, provided a basis for top super light products.
3.Advance concept of machinery equipment
Infinite pursuit of equipment life, high precision, select high-grade steel, high-grade purchased parts, assemblies and as far as possible to ensure equipment compatibility, the average life of equipment 30 - 50 years
AAC plant Customer
AAC block display
AAC is one of the major achievements of the 20th century in the field of wall construction. It is a revolutionary material offering an unique combination of high durability and strength, low weight, unprecedented buildability and superior ecological green features.
• AAC is a high-quality, non-load-bearing and extremely well insulating building material produced as standard or mega blocks or panels.
• AAC is a long proven material. It has successfully been used in world since early last century and is now among the mostly used wall building materials in Europe with rapidly growing market shares in Asia, the Middle East and recently America.