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AAC Block Plant Cost Analysis

Author:manager   Time:2016-9-7 15:02:35 Hits:36 Tags:

    Largest AAC block equipment manufacturer in China Dongyue has its own AAC block, AAC panel and sand-lime three in one plant; with rich experience in manufacturing equipment and AAC plant management, we can provide our customers with latest technical support and management experience output timely;

Ⅱ. Introduction of AAC block plant cost

    In accordance with different main materials, we can design the production line, which is capable for annually producing 50,000 to 400,000m3 coal ash or sand autoclaved aerated concrete blocks. Here this aac block plant project cost is designed for production of AAC block with annual output 150,000m3.in indonesia. 

1.1Main technical index:

Product

AAC block (ALC)

Capacity

150,000 M³ / year

Cake size

4.2 x 1.2 x 0.6 M³

Finished product size

75~200 x 200 x 600 mm

Density

500650 Kg/m3 (Varied as different formula)

Block strength after autoclaved

Average ≥ 3.5 MPa, minimum ≥ 2.8 Mpa

Autoclaving cycle

12 h

Steam working pressure

~1.2 MPa

Working days

300 days / year

Working shifts

2 - 3 shifts / day

Working hours

7.5- 10  hours / shift

Total Land requirement

 2 hectare ( can adjust according real land conditions)

Workshop area

6000 - 7000 m2

Total power

650 KVA

 

 

2. Cost of raw material consumption take 600kg/m3 block for reference

Sand

180 - 200 T/day

Lime

60 - 70 T/day

Cement

30 - 40 T/day

Gypsum

9 - 10 T/day

Auluminium

200 - 250 kg/day

Water

200 -300 m3/day

 

1.3 All the technical data only depend on mature technical formulas.

1.4. Power Supply: 3-phrase & 5-wire, 380V/50Hz

1.5. Fuel: Coal (caloric value: 5,600kcal) 

3.Cost of AAC block Machinery

No.

Production  section

1

Raw material dealing and store process

2

Material measurebatching pouring process

3

Pre-curing section

4

Cutting  process

5

Autoclaving and curing process

6

Control system

7

Laboratory equipment

8

Other cost

9

Autoclaving device

10

Boiler

11

Auxiliary material in workshop

12

Other equipment

Total EXW factory price: USD

Total FOB Qingdao price: USD


4. AAC block production cost per cubic meter in Indonesia 

 

NO.

ITEM BAHAN

QTY

SAT.

UNITE PRICE

TOTAL HARGA

1

PASIR SILICA (SILICA SAND)

450

KG

250

 112,500

2

CaO (CALCIUM OXIDE)

 

120

KG

1000

 120,000

3

CEMENT

40

KG

1100

 44,000

4

GYPSUM

5

KG

2,000

10,000

5

MOULD OIL

1

KG


 2,500

6

Al2O3 (ALUMINIUM POWDER)

0.5

KG

44100

 22275 

7

AIR (WATER)

0.3

T


 9,000

8

BATU BARA (COAL)

30

KG


 30,000

9

UPAH PEKERJA (LABOUR COST)

0.12

MD

100,000

 12,000

10

LISTRIK (ELECTRICITY)

28

KWH

700

 26,611

11

SUBTOTAL (Rp)




 388,886

12

ATAU (USD)




 41

Note: exchange rate 1 : 9500 


5 Profit And ROI

A. LocaL block price 650,000 - 700,000 Rp/M3, take 650,000Rp for eg, that is 68USD( exchange rate1 : 9500) ;

B. Profit per m3 68USD - 41USD= 27 USD;

C. Profit rate ( interest rate, tax, equipment depreciation not included )  27 ÷ 41 * 100% = 65.9%  65.9%

D. Total profit ( Regardless of interest rate, tax, equipment depreciation ) ( USD)150,000 * 27 = 4,050,000 USD=24,705,000RMB

 

With German Technology,  We are professional both in

 

        AAC Block Machine AAC Plant Running and Management!

 

 

 

 

 

 

 

 

 

 


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